Send the drawings and site levels. We draw the frame, then CNC-cut, number and fit‑check every part in Melbourne.
Barrel vaults, coves, curved bulkheads, arches, curved walls and columns, supplied as a kit for your crew to install and sheet.
Framing for the curve overhead, hung from the joists or steel that are actually there.
Arches and curved walls cut to the opening you measured, not to a catalogue size.
Four steps, in order. Nothing is cut until you approve the shop drawings.
Send the architectural drawings or reflected ceiling plan, the sections, and what is really up there: joist or steel levels, services, and any out-of-level existing structure. Photos help.
We draw every rib, batten and hanger to your levels and send the shop drawings back. You check them against the job. Once approved they are marked approved for manufacture, and changes after that become a revised estimate.
Ribs are cut from 18 mm formply on our CNC router, with slots for the pine battens. We stand the frame up in the workshop and dry fit it before anything is packed.
Parts are labelled to match the shop drawings. Your crew hangs it, fixes it and sheets it with flexible plasterboard.
Old houses and refits rarely have level joists. Hangers are stepped to the levels you give us, so the frame is drawn for the structure that is really there.
Ducts, pipes and beams are worked into the rib layout on the shop drawings, so the clash is solved at the desk, not up the ladder.
If flexible track or plain radius plates will do your job for less, we will say so. A kit earns its keep where the geometry or the site is awkward.
Commercial projects are screened one at a time, and go ahead only with the building surveyor’s acceptance.
Email whatever you have and we will come back to you about an estimate.